Sunny Factory Diamond Wire Saw for Stone Cutting
The practical tool, known as" Diamond Coated Wire" or "Synthetic Diamond Wire", consists on a series of periodically placed beads along a closed loop cable, partially covered by an elastomeric plastic. The plastic protects the wire and keeps a constant separation between the beads.
We offer a wide range of diamond wires for granite, marble and other dimensional stone quarrying, profiling, squaring and multi-wire cutting applications. Our beads are processed through the advanced Hot Isostatic Processing which gives better diamond retention and higher tool reliability.
Designed for concrete, reinforced concrete, and steel works, can be used for demolition of houses and bridges, cutting underwater steel tubes, cables, sunken ships, etc.
| Wire Saw for Concrete |
| Bead Diameter |
Beads/Meter |
Fixing Method |
Application |
Line Speed |
Cutting Speed |
Wire Life |
| mm |
pcs |
|
|
m/s |
m^2/s |
m^2 |
| φ11.5 |
40 |
Rubber + Spring |
High Reinforced concrete |
20 - 22 |
0.8 - 2.0 |
1.0 - 2.5 |
| φ11.0 |
| φ10.5 |
| φ11.5 |
40 |
Rubber + Spring |
Normally Reinforced concrete |
22 - 25 |
2.0 - 5.0 |
2.0 - 7.0 |
| φ11.0 |
| φ10.5 |
| φ11.5 |
40 |
Rubber + Spring |
Steel/Metal stucture |
18 - 20 |
0.5 - 1.0 |
0.5 - 1.2 |
| φ11.0 |
| φ10.5 |
| Other specifications are available upon request |
DIAMOND WIRES
To guarantee the undisturbed function and the longest possible life of your diamond wire you are kindly requested to observe the following recommendations:
Turning in the diamond wire before closing
In order to prevent a one-sided wear of the wire it has to be turned in around its longitudinal axis before being closed. This produces a tension that makes the wire turning
while cutting, thus an even wear of the diamond wire is obtained.
After having laid on the diamond wire in the storage compartment and around the workpiece to be cut, take the end of the wire coming out of the machine and form a loop
(fi g. 1). Now continue to turn the wire in its twisting direction (fi g. 2).
As guiding value we recommend 1 to 1,5 complete turns per metre diamond wire, i.e. 20 to 30 turns for 20 m wire length.
Closing the diamond wire
For closing the diamond wire remove the rubber coating at both ends as well as the spring very close to the diamond bead as shown in fi g.2. Insert the steel core in both sides
of the steel wire clamp. Make sure that the clamp is not positioned too close to the diamond beads as shown in fi g. 3 below. To guarantee the best possible fl exibility of the
wire, 2-3mm steel core should be left free on both sides (fi g. 3 centre). Now press the steel wire clamp with an appropriate hydraulic jointing clamp, thus creating a tensile strength connection (fi g. 3 above). When using articulated joints please act accordingly. Using screw-type connectors, make sure that the sleeve of the
connector is mounted at the towing side of the diamond wire. The running direction of the diamond wire is indicated by arrows on the rubber coating.
Opening the diamond wire / repair after a wire
For opening the diamond wire and for the repair after a wire breakage please proceed as described in the Product recommendations for handling and repair of diamond wires", attached to each wire delivery. Here you will also fi nd safety recommendations for the use. Please observe the safety recommendations for a safe and eff ective working with diamond wires.
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